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Vacuum Emulsifier, Type C

The ZJR series high-shear mixing and emulsifying machines are primarily used in the production and processing of products across industries such as food, chemicals, personal care, and pharmaceuticals. These emulsifiers are available in three configurations: laboratory‑scale, pilot‑scale, and full‑production models.

Category:

Food, beverage, and dairy equipment

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Product Description

The ZJR series high-shear mixing and emulsifying machines are primarily used in the production and processing of products across industries such as food, chemicals, daily chemicals, and pharmaceuticals. These emulsifiers are available in three configurations: laboratory‑scale, pilot‑scale, and production‑scale. The high-shear dispersing and emulsifying machine integrates mixing, dispersion, particle size reduction, homogenization, and emulsification into a single unit, making it suitable for a wide range of operating conditions; it can also be equipped with mobile or stationary stands or platforms. It is widely employed in sectors including chemical manufacturing, food processing, biopharmaceuticals, pigments, coatings, and inks.

Specifications
The experimental specifications are: 5L, 10L.
Pilot-scale models include: 30 L, 50 L.
Production‑type specifications include: 100 L, 150 L, 200 L, 250 L, 350 L, 650 L, 850 L, 1,000 L, 1,300 L, 2,000 L, and others.

Working principle:
In the manufacturing processes of highly viscous emulsions—particularly creams, ointments, and lotions—the most common challenges are large particle sizes in the dispersed phase and the incorporation of air during mixing. Excessively large particles lead to unstable emulsions with a lack of luster, while entrapped air can cause bubbling, bacterial contamination, increased oxidation, and an uneven surface. To address these issues, Yikai has developed the ZJR series vacuum homogenizing‑degassing units. These systems integrate the unique functions of homogenizing agitators, central‑blade mixers, and wall‑scraping impellers, creating a scientifically optimized mixing approach that ensures perfect product blending. By employing vacuum degassing, the process prevents bubble formation during mixing, enabling the production of high‑quality formulations that are glossy, finely textured, and highly pliable.

Structure:
The ZJR series vacuum homogenizing and emulsifying unit comprises an emulsification pot (with a liftable lid and a tilting pot body), a water bath, an oil bath, a vacuum system, a heating and temperature control system, a cooling system, and an electrical control system.

Equipment Features:
1. The machine features a well‑thought‑out design, a streamlined structure, and is equipped with brake‑equipped casters for flexible and convenient mobility.
2. Featuring premium materials, it delivers lower noise and smoother operation, ensuring the highest quality of the entire machine.
3. Suitable for small- and medium-volume production, saving space;
4. Suitable for batch-type emulsifiers with a power rating of 15 kW or less;
5. The frame can be finished with carbon steel painted in a standard color, or it can be custom‑finished with a polished stainless steel surface.

Scope of Application:
Food: margarine, jam, salad dressing, mayonnaise, yogurt, ice cream, mooncakes, and condiments
Cosmetics: shampoo, body wash, hair conditioner, facial cream, cream, lotion, face mask, etc.
Pharmaceuticals: various ointments, medicinal creams,
Comprehensive: resin coatings, paints, shoe polish, synthetic fibers, etc.
Pharmaceutical industry: latex, emulsions, ointments (liniments), suppositories, oral syrups, and more.
Chemical industry: latex, sauces, saponification products, paints, coatings, resins, adhesives, and more.
Food industry: sauces, cheeses, oral liquids, infant foods, chocolates, sugars, and more.
Daily chemical industry: shampoos, body washes, hair conditioners, facial creams, creams, lotions, toothpastes, and more.